Aiming at the highest possible efficiency, both factories are highly automated with an integrated ERP system overseeing the central material supply systems, grinders, driers, robots and manipulators.
Our two plants have different profiles. While the BLACK site is dedicated to mass production, the SILVER site is where custom precision parts are made and R&D projects, pilot runs and experimentation are carried out.
Working with cutting-edge technology, we are proud of the average age of our injection moulding machines being under 6 years.
Clamping force of our machines ranges from 6 to 500 t. However, taking a solution-oriented approach implies that we are prepared to extend our machine park, should production of a new product so require.
Machines for the production of a specific product are selected by a well-trained technical engineering team who in cooperation with our partners design the adequate manufacturing process.
The entire area of one of our production sites is BrC certified, allowing us to manufacture plastic parts that come in direct contact with foods such as caps and closures for sauces, beverages and other food packaging products.
For production in high volumes – millions of parts per year – we offer fully automated high-tolerance precision injection moulding services that are optimised for cost, quality and lead times to reduce unit costs. Moulds up to 32/64 cavities allow us to scale production of a part consistently in high quality. We optimise for efficiency through meticulous in-line quality control, designing for low scrap loss, automation solutions and minimising post-production work.
Specialised services for full production of parts in low volumes – 10,000 parts or fewer – fill the gap between prototypes and high-volume production. Small batch manufacturing is ideal for either highly specific products or new products entering the market. Either way, Mikropakk’s low-volume injection moulding services offer a cost-effective solution with affordable tooling and allow for faster design changes.
Apart from common materials such as PE and PP, we regularly work with specialty, high performance materials such as ABS, PC, PPS, POM, PA, COC. Should you need a specialty raw material for production you do not find listed, feel free to inquire about production options.
As a complement to our injection moulding services, we offer injection blow moulding for both mass and low-volume precision production at a competitive price. We have multiple machines with extrusion capabilities as well as an expertise in numerous materials including HDPE, PP, PC, and PETG.
One of the most popular materials used in the construction industry is polyurethane (PU) foam in aerosol bottle packaging due to its excellent thermal and sound insulation properties. However, dispensing can be problematic as the material can bind and dry in the bottle, hindering efficient and cost-effective use.
The Kalzip E clip is a seam roof clip moulded from polyamide on an aluminium-zinc coated steel plate. This plastic layer provides a thermal insulation effect, preventing the formation of thermal bridges.
Product quality can be ensured by different assembly technologies. Handcrafted products and well-organised mass production can both result in high quality but with different costs and target markets. Achieving high quality is not always cheap and may not be suitable for every market.
We are ready to compete and prove ourselves in your packaging issues.
