Executing complex assembly processes to meet any industry-specific requirements is always specifically designed for each product. Our assembly services range from manual assembly in a dedicated assembly line to fully automated solutions where the production process might include full testing of parts. Our in-house assembly line operates in two shifts with 12 people in each shift.
Optimal level of assembly at the manufacturer’s site may involve different production cycles in case of each product. While we supply some products ready-to-use – placing the cap onto the bottle and filling it – other partners may only need injection moulded parts delivered in batches to their sites.
Our team of experts assist the selection of the right assembly process by
As for secondary post processing services, we offer a wide range of decoration options
Our team of engineers specialised in in-line automation is ready to develop custom assembly lines for complex products such as the insertion of a bag or patron into an injection blow moulded bottle.
Ultrasonic welding allows for joining parts without bolts, nails and adhesives in a clean, precise and cost-effective way. Beside its cost advantage, it provides an aesthetically pleasing solution that is also flexible. Plastics and blends of different types can be joined together with ultrasonic welding as long as their molecular structures are compatible.
Pad printing is the most frequently used decoration method for plastic applications. We can print on a wide range of plastics such as different kinds of polyethylene (HDPE and LDPE), ABS, polypropylene (PP) and polycarbonate in various languages.
Plasma treatment – frequently used in pharma packaging solutions – improves adhesion of a surface, increases its wettability, thus, improves printing and bonding characteristics by creating a hydrophilic surface. The effect of plasma treatment can last for several months if parts are stored appropriately.
Product quality can be ensured by different assembly technologies. Handcrafted products and well-organised mass production can both result in high quality but with different costs and target markets. Achieving high quality is not always cheap and may not be suitable for every market.
Mikropakk is manufacturing, assembling, and pad printing the decoration of the plastic applicator for a medical device for the pharmaceutical company Richter Gedeon. The device, that provides automatic medication dosage, was designed with the consumer in mind. Therefore, in addition to smooth handling, a pleasant touch and aesthetic appeal were essential aspects.
The complexity of our services is well illustrated by one of our latest projects, the Henkel RE-NEW 2.0. It started with pre-production product development in close cooperation with our customer.
We are ready to compete and prove ourselves in your packaging issues.
